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OLED Display Forecast 2015-2025: the Rise of Plastic and Flexible Displays
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IDTechEx
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2015-07
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253 pages
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Report
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Table of Contents 1. INTRODUCTION- 1.1. An industry transitioning from LCD manufacturing
- 1.2. Why flexible displays?
- 1.2.1. The need to differentiate
- 1.2.2. Enabling future form factors
- 1.3. Technology Roadmap: components needed for a flexible OLED display
- 1.4. Technology roadmap: OLED televisions
2. OLED STRATEGIES BY DISPLAY MANUFACTURERS- 2.1. Samsung Display (SDC)
- 2.1.1. Novaled acquisition
- 2.1.2. A3 plant
- 2.1.3. OLED TV
- 2.1.4. Tablet displays
- 2.2. LG Display (LGD)
- 2.3. BOE
- 2.4. AU Optronics (AUO)
- 2.5. Shenzhen China Star Optoelectronics Technology (CSOT)
- 2.6. Visionox
- 2.7. Sony
- 2.8. Panasonic
- 2.9. Japan Display Inc (JDI)
- 2.10. Sharp
- 2.11. Toshiba
3. PROGRESS IN PRINTED OLED DISPLAYS- 3.1. Printed TFT backplanes
- 3.1.1. Why print TFTs?
- 3.1.2. Japan leading the R&D in printed TFTs
- 3.2. Growing availability of printable OLED materials
- 3.2.1. Polymer OLED from Cambridge Display Technology (Sumitomo)
- 3.2.2. Solution processed small molecules
- 3.3. Inkjet Printed OLED
- 3.3.1. Printing vs. vapour deposition
- 3.3.2. Panasonic
- 3.3.3. Sony
- 3.3.4. BOE
- 3.3.5. AU Optronics
- 3.3.6. Kateeva
4. MARKET SEGMENTATION FOR OLED DISPLAYS- 4.1. Mobile displays
- 4.2. Computers: Tablets and Notebooks
- 4.3. TV and monitors
- 4.3.1. LGD taking the lead
- 4.3.2. Competing technologies
- 4.4. Wearable electronics
- 4.5. Automotive and Aerospace
- 4.6. Industrial and professional displays
- 4.7. Microdisplays
- 4.8. Others
5. MARKET FORECAST- 5.1. Definition of OLED display technologies
- 5.1.1. AMOLED rigid glass
- 5.1.2. AMOLED rigid plastic
- 5.1.3. AMOLED flexible
- 5.1.4. PMOLED
- 5.1.5. Segmented
- 5.1.6. Microdisplays
- 5.2. Revenue forecast by market segment
- 5.3. Shipment forecast by market segment
- 5.4. Revenue forecast by technology
- 5.5. Shipment forecast by technology
- 5.6. Details by market segment
- 5.6.1. Mobile phones
- 5.6.2. Tablets/Notebooks
- 5.6.3. TV and monitors
- 5.6.4. Wearable devices
- 5.6.5. Automotive and aerospace
- 5.6.6. Industrial/Professional displays
- 5.6.7. Microdisplays
- 5.6.8. Others
- 5.7. Additional figures
- 5.7.1. Compound annual growth rate
- 5.7.2. Market share for each segment
- 5.7.3. Revenue forecast for Plastic and Flexible OLED displays
6. FLEXIBLE SUBSTRATES- 6.1. Requirements
- 6.1.1. Key challenges of flexible substrates
- 6.1.2. Process temperature by substrate type
- 6.2. Benchmarking by material type
- 6.3. Company profiles
- 6.3.1. DuPont Teijin Films
- 6.3.2. ITRI
- 6.3.3. Samsung Ube Materials
- 6.3.4. Kolon Industries
- 6.3.5. Corning
- 6.3.6. AGC Asahi Glass
7. BACKPLANE TECHNOLOGY- 7.1. Pixel circuit in Active Matrix backplanes
- 7.1.1. OLED displays are current driven
- 7.1.2. Amorphyx: replacing TFT with diodes
- 7.2. Semiconductor materials
- 7.2.1. Benchmarking of the main technologies
- 7.2.2. Organic TFT
- 7.2.3. Metal oxide TFT
- 7.3. Passive matrix OLED (PMOLED)
- 7.4. Company profiles
- 7.4.1. Plastic Logic
- 7.4.2. CBrite
- 7.4.3. Arizona State University
- 7.4.4. SmartKem
- 7.4.5. Polyera
- 7.4.6. Flexink
- 7.4.7. Merck (EMD Chemicals)
- 7.4.8. BASF
8. FRONTPLANE: OLED LAYERS- 8.1. Role of each layer
- 8.2. Shadow mask vs. White OLED
- 8.2.1. Fine metal mask (FMM)
- 8.2.2. Yellow emitter with color filters
- 8.2.3. White OLED approach
- 8.3. Subpixel layouts
- 8.4. Table of suppliers
- 8.5. Suppliers in China
- 8.5.1. Beijing Aglaia Technology Development Co
- 8.5.2. Borun New Material Technology Co. (Borun Chemical Co)
- 8.5.3. Jilin Optical & Electronic Materials Co
- 8.5.4. Visionox
- 8.5.5. Xi'an Ruilian Modern Electronic Chemicals Co., Ltd
- 8.6. Suppliers in Europe
- 8.6.1. Heraeus
- 8.6.2. Merck
- 8.6.3. Novaled
- 8.6.4. Cynora
- 8.7. Suppliers in Japan
- 8.7.1. Hodogaya
- 8.7.2. Idemitsu Kosan
- 8.7.3. JNC (ex Chisso)
- 8.7.4. Konica Minolta
- 8.7.5. Mitsubishi Chemical Corporation
- 8.7.6. Mitsui Chemicals
- 8.7.7. Nippon Steel & Sumikin Chemical
- 8.7.8. Nissan Chemical Industries
- 8.7.9. Sumitomo Chemical
- 8.7.10. Toray Industries
- 8.8. Suppliers in Korea
- 8.8.1. Cheil Industries
- 8.8.2. Daejoo Electronic Materials Company
- 8.8.3. Dow Chemical
- 8.8.4. Duksan Hi-Metal
- 8.8.5. LG Chem
- 8.8.6. Sun Fine Chemical Co (SFC)
- 8.9. Suppliers in Taiwan
- 8.9.1. E-Ray Optoelectronics
- 8.9.2. Luminescence Technology Co.
- 8.9.3. Nichem Fine Technology
- 8.10. Suppliers in USA
- 8.10.1. DuPont
- 8.10.2. Plextronics (Solvay)
- 8.10.3. Universal Display Corporation
9. ITO REPLACEMENT: TRANSPARENT CONDUCTORS- 9.1. Developed for touch, used in displays
- 9.2. A range of technologies available
- 9.3. Table of suppliers
- 9.4. Company profiles
- 9.4.1. Blue Nano
- 9.4.2. Cambrios
- 9.4.3. CNano
- 9.4.4. Canatu
- 9.4.5. NanoIntegris
- 9.4.6. Heraeus
- 9.4.7. Agfa
10. BARRIER FILM TECHNOLOGY- 10.1. Why encapsulation is needed
- 10.1.1. Organic semiconductors are sensitive to air and moisture
- 10.1.2. Requirements for barrier films
- 10.1.3. Different ways barriers are implemented
- 10.1.4. Dyad concept
- 10.2. Different barrier technologies available
- 10.2.1. Pros and cons of each approach
- 10.2.2. List of technology suppliers
- 10.3. Vitex Technology (Samsung)
- 10.4. Flexible glass
- 10.5. Atomic Layer Deposition (ALD)
- 10.5.1. Beneq
- 10.5.2. Encapsulix
IDTECHEX RESEARCH REPORTS AND CONSULTINGTABLES- 1.1. Technology roadmap for flexible OLED displays
- 1.2. Technology roadmap for OLED televisions
- 2.1. LGD flexible OLED panel
- 2.2. Display production in mainland China
- 4.1. Mobile phone brands with Samsung Display OLED panels
- 5.1. OLED display market size by segments ($ million)
- 5.2. OLED display market size by segments (M unit)
- 5.3. OLED display market by display type ($ million)
- 5.4. OLED display market by display type (M unit)
- 7.1. Comparison of OTFT against other technologies
- 7.2. Various flexible display demonstrators made with OTFT
- 7.3. Current status of IGZO vs. a-Si and LTPS
- 7.4. Various flexible display demonstrators made with oxide TFT
- 8.1. Suppliers of OLED materials
- 8.2. Material sales
- 9.1. Table of suppliers
- 10.1. Water vapor and oxygen transmission rates of various materials
- 10.2. Requirements of barrier materials
- 10.3. Dyads or inorganic layers on polymer substrates: main performance metrics for some of the most important developers
FIGURES- 1.1. Display value chain
- 1.2. Difference between OLED and LCD
- 1.3. Evolution of TFT-LCD glass substrate size
- 1.4. Glass substrate sizes by generation
- 1.5. Sizes from Gen 1 to Gen 10
- 1.6. Multiple displays per glass sheet
- 1.7. Example of increasing TV sizes
- 1.8. Selling points of flexible displays
- 1.9. Flexible displays will fill the gap which arises from the demand for more portable devices but larger screen sizes
- 1.10. Possible evolution of form factors for mobile phones
- 1.11. Possible evolution of form factors for tablets
- 1.12. Basic stack structure of AMLCD and AMOLED
- 1.13. Roadmap towards flexible AMOLED displays and flexible electronics devices
- 2.1. Samsung AMOLED production
- 2.2. Expected revenue growth for Samsung Display
- 2.3. Choice of TFT technology for LCD and OLED
- 2.4. Samsung's introduction to Youm
- 2.5. Samsung's involvement in the key technologies for flexible OLED
- 2.6. Samsung CapEx plan
- 2.7. 55" and 77" curved OLED TV by LG
- 2.8. WRGB OLED structure from LG
- 2.9. Plastic OLED display at SID 2013
- 2.10. Face sealing encapsulation
- 2.11. Laser assisted release
- 2.12. Circular plastic AMOLED
- 2.13. Flexible display roadmap by LG Display
- 2.14. AMOLED development from 2011 to 2013
- 2.15. AMOLED technology for TV application
- 2.16. BOE backplane technology development
- 2.17. Flexible display rolled at 20mm curvature radius
- 2.18. Structure of the flexible OLED display
- 2.19. AUO OLED history
- 2.20. Flexible 4.3" display demonstrated in 2010
- 2.21. Flexible 5" AMOLED display presented at SID2014
- 2.22. Shenzhen CSOT AMOLED roadmap
- 2.23. Flexible PMOLED backplane
- 2.24. Structure of the flexible PMOLED panel
- 2.25. Visionox AMOLED project
- 2.26. 3.5 inch LTPS flexible full-color AMOLED
- 2.27. Super Top Emission
- 2.28. Rollable 4.1" display presented in 2010
- 2.29. Panasonic 4K 56" OLED TV at CES 2013
- 2.30. Structure of a 4" OLED displays made on a PEN substrate
- 2.31. JDI strategy
- 2.32. Sharp's TFT technologies
- 2.33. Flexible display with IGZO backplane presented at SID 2013
- 2.34. Flexible 3.4" QHD OLED display by Sharp
- 2.35. Sharp and Pixtronic MEMS
- 2.36. Comparison between IGZO with a-Si and poly-Si
- 2.37. Flexible AMOLED panel fabrication
- 2.38. Photograph of the 10.2" flexible OLED display
- 3.1. Traditional vs. printing methods
- 3.2. Many printable semiconductor materials
- 3.3. Device structure
- 3.4. Electrical properties of the printed TFTs
- 3.5. Fully printed, organic, thin-film transistor array
- 3.6. Organic TFT based on ambient conductive metal nanoparticles
- 3.7. Formation of organic semiconductor layer
- 3.8. Transfer characteristics of printed OTFT
- 3.9. Screen printed array
- 3.10. Device structure with floating gate
- 3.11. Offset based printing method
- 3.12. Devices demonstrated by Toppan Printing
- 3.13. Electrophoretic display with printed TFT array
- 3.14. Electrophoretic display made with a printed TFT backplane at 200 ppi
- 3.15. Inkjet printing process
- 3.16. Photograph of the printed oxide TFTs on glass substrate
- 3.17. PLED performance data
- 3.18. Lifetime and efficiency
- 3.19. Printing process
- 3.20. UDC printable OLED materials
- 3.21. Printing seen as an area of future growth (presented in June 2014)
- 3.22. Characteristics of OLED production technologies
- 3.23. Development of OLED printing
- 3.24. Comparison of OLED printing versus OLED vapor deposition
- 3.25. Panasonic 4K 56" OLED TV at CES 2013
- 3.26. Sony 3" printed OLED demonstrator at SID 2011
- 3.27. Printing process in 3 steps
- 3.28. Structure of the hybrid printed OLED structure
- 3.29. Pixel structure of the 17" printed OLED display
- 3.30. Development of EL technology 1
- 3.31. Development of EL technology 2
- 3.32. Device structure
- 3.33. Picture of the 65" printed TV
- 3.34. Inkjet printing equipment designed for OLED display production
- 3.35. Kateeva YIELDjet
- 3.36. Improving the T95 lifetime
- 4.1. S-Stripe pixel layout on the Motorola Moto X (left) and the Samsung Galaxy Note 2 (right)
- 4.2. Samsung Galaxy Round and LG G Flex
- 4.3. Concept of foldable phone display
- 4.4. Concept of a rollable phone display
- 4.5. Samsung Galaxy Tab S
- 4.6. The world's first OLED tablet computer
- 4.7. 55" and 77" curved OLED TV by LG
- 4.8. Comparison with a conventional TV
- 4.9. 55-in Crystal LED prototype
- 4.10. Gear Fit smartwatch with 1.84" Curved Super AMOLED (432x128)
- 4.11. Gear Fit curved display
- 4.12. Samsung Gear S and LG G Watch R
- 4.13. Asus ZenWatch with a 1.63" AMOLED display
- 4.14. 1.3" PMOLED in a smartwatch
- 4.15. LG Lifeband Touch with monochrome display
- 4.16. Huawei Talkband B1 with monochrome display
- 4.17. Futaba PMOLED
- 4.18. Flexible display prototype driven by OTFT
- 4.19. Apple Watch at the product launch event in September 2014
- 4.20. PMOLED display used in Chrysler's Grand Cherokee
- 4.21. PMOLED display used in GM's Chevrolet Corvette
- 4.22. OLED display in the Lexus RX can display graphics and text
- 4.23. Automotive displays from Futaba
- 4.24. Digital rear-view mirror on the Audi R18 race car
- 4.25. BMW M6 OLED display
- 4.26. BMW M Performance Alcantara steering wheel with built-in PMOLED display
- 4.27. AMOLED in automotive
- 4.28. Sony 25" professional monitor
- 4.29. eMagin's microdisplays
- 4.30. Samsung NX30 with a 3" AMOLED display
- 4.31. Microsoft Zune HD with 3.3" display
- 4.32. The original Sony PSP Vita with a 5" OLED display
- 4.33. Game controller with a small display
- 5.1. OLED display market size by segments ($ million)
- 5.2. OLED display market size by segments (M unit)
- 5.3. OLED display market by display type ($ million)
- 5.4. OLED display market by display type (M unit)
- 5.5. Mobile phones ($ million)
- 5.6. Mobile phones (M units)
- 5.7. Tablet/Notebook displays ($ million)
- 5.8. Tablet/Notebook displays (M units)
- 5.9. TV and monitors ($ million)
- 5.10. TV and monitors (M units)
- 5.11. Wearable devices ($ million)
- 5.12. Wearable devices (M units)
- 5.13. Automotive and aerospace ($ million)
- 5.14. Automotive and aerospace (M units)
- 5.15. Industrial/Professional displays ($ million)
- 5.16. Industrial/Professional displays (M units)
- 5.17. Microdisplays ($ millions)
- 5.18. Microdisplays (M units)
- 5.19. Others ($ million)
- 5.20. Others (M units)
- 5.21. CAGR by market segment
- 5.22. OLED market share for each segment as percentage of total market size
- 5.23. Revenue forecast for plastic and flexible OLED displays
- 6.1. Glass transition temperature (Tg) for various plastic substrates
- 6.2. Upper operating temperature
- 6.3. Heat stabilised PET and PEN
- 6.4. Benchmarking based on 8 parameters
- 6.5. FlexUP process for display backplane using a non-sticking debonding layer
- 6.6. Key technologies for Samsung's flexible AMOLED displays
- 7.1. Typical active matrix circuit for LCD, using one TFT and one storage capacitor per pixel
- 7.2. (A) Example of a basic 2T1C circuit. (B) 4T1C circuit implementing voltage compensation
- 7.3. Benchmarking of the semiconductor materials
- 7.4. Improvement in carrier mobility of organic semiconductors over the last 30 years
- 7.5. Organic materials can be rolled over a small radius
- 7.6. Comparison between metal oxide and organic TFTs
- 7.7. Foldable display by SEL and Nokia
- 7.8. Tri-Fold Flexible AMOLED
- 7.9. Historical annual sales from various suppliers of AMOLED and PMOLED
- 7.10. Curved PMOLED display
- 7.11. Film OLED product launch plan
- 7.12. Glass-free OLED film
- 7.13. Flexible PMOLED backplane
- 7.14. Structure of the flexible PMOLED panel
- 8.1. Typical OLED material stack in bottom emission OLED
- 8.2. Function of each layer
- 8.3. Various configurations for OLED materials
- 8.4. Distinction between bottom-emission and top-emission OLED
- 8.5. Vapour deposition using fine mesh mesh
- 8.6. Alternatives to FMM
- 8.7. Two-mask display architecture
- 8.8. Simulation results for the two-mask display architecture
- 8.9. WOLED was initially developed by Kodak
- 8.10. Principles of tandem white OLED
- 8.11. White OLED architecture used in microdisplays
- 8.12. iPhone 5 (LCD), traditional RGB stripe
- 8.13. Galaxy S3, Pentile S-stripe layout
- 8.14. Galaxy S4, Diamond layout
- 8.15. Galaxy S5 (diamond layout):
- 8.16. Hodogaya business structure
- 8.17. R&D activity of Idemitsu
- 8.18. OLED material production plant, Paju
- 8.19. Current performance of Konica Minolta
- 8.20. Proprietary blue phosphorescent emitter
- 8.21. Priority initiatives by sector
- 8.22. Cheil Industries growth strategy
- 8.23. Cheil's OLED materials sales
- 8.24. Color performance from SFC
- 8.25. Facilities in Korea
- 8.26. UDC presentation slides
- 8.27. UDC historical revenues
- 9.1. Benchmarking different TCF and TCG technologies
- 10.1. OLED and OPV have the most demanding requirements
- 10.2. Schematic diagrams for encapsulated structures a) conventional b) laminated c) deposited in situ
- 10.3. Scanning electron micrograph image of a barrier film cross section
- 10.4. Design compromise for flexible barriers
- 10.5. Lab WVTR achieved (in g/sq.m./day)in research for each of the companies involved in the development of flexible encapsulation solutions
- 10.6. Surge in patent publications
- 10.7. Examples of polymer multi-layer (PML) surface planarization a) OLED cathode separator structure b) high aspect ratio test structure
- 10.8. Vitex multilayer deposition process
- 10.9. SEM cross section of Vitex Barix material with four dyads
- 10.10. Optical transmission of Vitex Barix coating
- 10.11. Edge seal barrier formation by deposition through shadow masks
- 10.12. Three dimensional barrier structure. Polymer is shown in red, and oxide (barrier) shown in blue
- 10.13. Schematic of flexible OLED with hybrid encapsulation
- 10.14. Corning's Flexible glass with protective tabbing on the edges
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