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OLED Display Forecasts 2016-2026: The Rise of Plastic and Flexible Displays
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IDTechEx
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2016-05-19
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279 pages
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Report
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Table of Contents1. EXECUTIVE SUMMARY2. INTRODUCTION- 2.1. An industry transitioning from LCD manufacturing
- 2.2. Why flexible displays?
- 2.2.1. The need to differentiate
- 2.2.2. Enabling future form factors
- 2.3. Technology Roadmap: components needed for a flexible OLED display
- 2.4. Technology roadmap: OLED televisions
3. OLED STRATEGIES BY DISPLAY MANUFACTURERS- 3.1. Samsung Display (SDC)
- 3.1.1. Novaled acquisition
- 3.1.2. Investment in production capacity
- 3.1.3. Increase in display size
- 3.1.4. The dilemma in TV
- 3.2. LG Display (LGD)
- 3.2.1. Focus on TV
- 3.2.2. Plastic OLED
- 3.2.3. Investment on both fronts
- 3.3. BOE
- 3.4. AU Optronics (AUO)
- 3.5. Shenzhen China Star Optoelectronics Technology (CSOT)
- 3.6. Visionox
- 3.7. Sony
- 3.8. Panasonic
- 3.9. Japan Display Inc (JDI)
- 3.10. JOLED
- 3.11. Foxconn - Sharp
- 3.12. Toshiba
4. PROGRESS IN PRINTED OLED DISPLAYS- 4.1. Printed TFT backplanes
- 4.1.1. Why print TFTs?
- 4.1.2. Japan leading the R&D in printed TFTs
- 4.2. Growing availability of printable OLED materials
- 4.2.1. Polymer OLED from Cambridge Display Technology (Sumitomo)
- 4.2.2. Solution processed small molecules
- 4.3. Inkjet Printed OLED
- 4.3.1. Printing vs. vapour deposition
- 4.3.2. Panasonic
- 4.3.3. Sony
- 4.3.4. BOE
- 4.3.5. AU Optronics
- 4.3.6. Kateeva
5. MARKET SEGMENTATION FOR OLED DISPLAYS- 5.1. Mobile displays
- 5.2. Computers: Tablets and Notebooks
- 5.3. TV and monitors
- 5.3.1. LGD taking the lead
- 5.3.2. Competing technologies
- 5.4. Wearable electronics
- 5.5. Automotive and Aerospace
- 5.6. Industrial and professional displays
- 5.7. Microdisplays
- 5.8. Others
6. MARKET FORECAST- 6.1. Definition of OLED display technologies
- 6.1.1. AMOLED rigid glass
- 6.1.2. AMOLED rigid plastic
- 6.1.3. AMOLED flexible
- 6.1.4. PMOLED
- 6.1.5. Segmented
- 6.1.6. Microdisplays
- 6.2. Revenue forecast by market segment
- 6.3. Shipment forecast by market segment
- 6.4. Revenue forecast by technology
- 6.5. Shipment forecast by technology
- 6.6. Details by market segment
- 6.6.1. Mobile phones
- 6.6.2. Tablets/Notebooks
- 6.6.3. TV and monitors
- 6.6.4. Wearable devices
- 6.6.5. Automotive and aerospace
- 6.6.6. Industrial/Professional displays
- 6.6.7. Microdisplays
- 6.6.8. Others
- 6.7. Additional figures
- 6.7.1. Compound annual growth rate
- 6.7.2. Market share for each segment
- 6.7.3. Revenue forecast for Plastic and Flexible OLED displays
7. FLEXIBLE SUBSTRATES- 7.1. Requirements
- 7.1.1. Key challenges of flexible substrates
- 7.1.2. Process temperature by substrate type
- 7.2. Benchmarking by material type
- 7.3. Company profiles
- 7.3.1. DuPont Teijin Films
- 7.3.2. ITRI
- 7.3.3. Samsung Ube Materials
- 7.3.4. Kolon Industries
- 7.3.5. Corning
- 7.3.6. AGC Asahi Glass
8. BACKPLANE TECHNOLOGY- 8.1. Pixel circuit in Active Matrix backplanes
- 8.1.1. OLED displays are current driven
- 8.1.2. Amorphyx: replacing TFT with diodes
- 8.2. Semiconductor materials
- 8.2.1. Benchmarking of the main technologies
- 8.2.2. Organic TFT
- 8.2.3. Metal oxide TFT
- 8.3. Passive matrix OLED (PMOLED)
- 8.4. Company profiles
- 8.4.1. FlexEnable (formerly Plastic Logic)
- 8.4.2. CBrite
- 8.4.3. Arizona State University
- 8.4.4. SmartKem
- 8.4.5. Polyera
- 8.4.6. Flexink
- 8.4.7. Merck (EMD Chemicals)
- 8.4.8. BASF
9. FRONTPLANE: OLED LAYERS- 9.1. Role of each layer
- 9.2. TADF
- 9.3. Shadow mask vs. White OLED
- 9.3.1. Fine metal mask (FMM)
- 9.3.2. White OLED approach
- 9.3.3. Yellow emitter with color filters
- 9.4. Pixel architecture for printed OLED
- 9.5. Subpixel layouts
- 9.6. Table of suppliers
- 9.7. Suppliers in China
- 9.7.1. Beijing Aglaia Technology Development Co
- 9.7.2. Borun New Material Technology Co. (Borun Chemical Co)
- 9.7.3. Jilin Optical & Electronic Materials Co
- 9.7.4. Visionox
- 9.7.5. Xi'an Ruilian Modern Electronic Chemicals Co., Ltd
- 9.8. Suppliers in Europe
- 9.8.1. Heraeus
- 9.8.2. Merck
- 9.8.3. Novaled
- 9.8.4. Cynora
- 9.9. Suppliers in Japan
- 9.9.1. Hodogaya
- 9.9.2. Idemitsu Kosan
- 9.9.3. JNC (ex Chisso)
- 9.9.4. Konica Minolta
- 9.9.5. Kyulux
- 9.9.6. Mitsubishi Chemical Corporation
- 9.9.7. Mitsui Chemicals
- 9.9.8. Nippon Steel & Sumikin Chemical
- 9.9.9. Nissan Chemical Industries
- 9.9.10. Sumitomo Chemical
- 9.9.11. Toray Industries
- 9.10. Suppliers in Korea
- 9.10.1. Cheil Industries
- 9.10.2. Daejoo Electronic Materials Company
- 9.10.3. Doosan Corporation Electro-Materials
- 9.10.4. Dow Chemical
- 9.10.5. Duksan Hi-Metal
- 9.10.6. LG Chem
- 9.10.7. Sun Fine Chemical Co (SFC)
- 9.11. Suppliers in Taiwan
- 9.11.1. E-Ray Optoelectronics
- 9.11.2. Luminescence Technology Co.
- 9.11.3. Nichem Fine Technology
- 9.12. Suppliers in USA
- 9.12.1. DuPont
- 9.12.2. Plextronics (Solvay)
- 9.12.3. Universal Display Corporation
10. ITO REPLACEMENT: TRANSPARENT CONDUCTORS- 10.1. Developed for touch, used in displays
- 10.2. A range of technologies available
- 10.3. Table of suppliers
- 10.4. Company profiles
- 10.4.1. Blue Nano
- 10.4.2. Cambrios
- 10.4.3. CNano
- 10.4.4. Canatu
- 10.4.5. NanoIntegris
- 10.4.6. Heraeus
- 10.4.7. Agfa
11. BARRIER FILM TECHNOLOGY- 11.1. Why encapsulation is needed
- 11.1.1. Organic semiconductors are sensitive to air and moisture
- 11.1.2. Requirements for barrier films
- 11.1.3. Different ways barriers are implemented
- 11.1.4. Dyad concept
- 11.2. Different barrier technologies available
- 11.2.1. Pros and cons of each approach
- 11.2.2. List of technology suppliers
- 11.3. Vitex Technology (Samsung)
- 11.4. Flexible glass
- 11.5. Atomic Layer Deposition (ALD)
- 11.5.1. Beneq
- 11.5.2. Encapsulix
IDTECHEX RESEARCH REPORTS AND CONSULTINGTABLES- 2.1. Technology roadmap for flexible OLED displays
- 2.2. Technology roadmap for OLED televisions
- 3.1. LGD flexible OLED panel
- 3.2. Display production in mainland China
- 5.1. Mobile phone brands with Samsung Display OLED panels in 2014
- 6.1. OLED display market size by segments ($ million)
- 6.2. OLED display market size by segments (M unit)
- 6.3. OLED display market by display type ($ million)
- 6.4. OLED display market by display type (M unit)
- 8.1. Comparison of OTFT against other technologies
- 8.2. Various flexible display demonstrators made with OTFT
- 8.3. Current status of IGZO vs. a-Si and LTPS
- 8.4. Various flexible display demonstrators made with oxide TFT
- 9.1. Suppliers of OLED materials
- 9.2. Material sales
- 10.1. Table of suppliers
- 11.1. Water vapor and oxygen transmission rates of various materials
- 11.2. Requirements of barrier materials
- 11.3. Dyads or inorganic layers on polymer substrates: main performance metrics for some of the most important developers
FIGURES- 2.1. Display value chain
- 2.2. Difference between OLED and LCD
- 2.3. Evolution of TFT-LCD glass substrate size
- 2.4. Glass substrate sizes by generation
- 2.5. Sizes from Gen 1 to Gen 10
- 2.6. Multiple displays per glass sheet
- 2.7. Example of increasing TV sizes
- 2.8. Selling points of flexible displays
- 2.9. Flexible displays will fill the gap which arises from the demand for more portable devices but larger screen sizes
- 2.10. Possible evolution of form factors for mobile phones
- 2.11. Possible evolution of form factors for tablets
- 2.12. Basic stack structure of AMLCD and AMOLED
- 2.13. Roadmap towards flexible AMOLED displays and flexible electronics devices
- 3.1. Samsung AMOLED production
- 3.2. Expected revenue growth for Samsung Display
- 3.3. Choice of TFT technology for LCD and OLED
- 3.4. Samsung's introduction to Youm
- 3.5. Samsung's involvement in the key technologies for flexible OLED
- 3.6. Samsung CapEx plan
- 3.7. 55" and 77" curved OLED TV by LG
- 3.8. WRGB OLED structure from LG
- 3.9. Plastic OLED display at SID 2013
- 3.10. Face sealing encapsulation
- 3.11. Laser assisted release
- 3.12. Circular plastic AMOLED
- 3.13. Flexible display roadmap by LG Display
- 3.14. AMOLED development from 2011 to 2013
- 3.15. AMOLED technology for TV application
- 3.16. BOE backplane technology development
- 3.17. Flexible display rolled at 20mm curvature radius
- 3.18. Structure of the flexible OLED display
- 3.19. AUO OLED history
- 3.20. Flexible 4.3" display demonstrated in 2010
- 3.21. Flexible 5" AMOLED display presented at SID2014
- 3.22. Shenzhen CSOT AMOLED roadmap
- 3.23. Flexible PMOLED backplane
- 3.24. Structure of the flexible PMOLED panel
- 3.25. Visionox AMOLED project
- 3.26. 3.5 inch LTPS flexible full-color AMOLED
- 3.27. Super Top Emission
- 3.28. Rollable 4.1" display presented in 2010
- 3.29. Panasonic 4K 56" OLED TV at CES 2013
- 3.30. Structure of a 4" OLED displays made on a PEN substrate
- 3.31. JDI strategy
- 3.32. Foldable display by SEL
- 3.33. Sharp's TFT technologies
- 3.34. Flexible display with IGZO backplane presented at SID 2013
- 3.35. Flexible 3.4" QHD OLED display by Sharp
- 3.36. Sharp and Pixtronic MEMS
- 3.37. Comparison between IGZO with a-Si and poly-Si
- 3.38. Flexible AMOLED panel fabrication
- 3.39. Photograph of the 10.2" flexible OLED display
- 4.1. Traditional vs. printing methods
- 4.2. Many printable semiconductor materials
- 4.3. Device structure
- 4.4. Electrical properties of the printed TFTs
- 4.5. Fully printed, organic, thin-film transistor array
- 4.6. Organic TFT based on ambient conductive metal nanoparticles
- 4.7. Formation of organic semiconductor layer
- 4.8. Transfer characteristics of printed OTFT
- 4.9. Screen printed array
- 4.10. Device structure with floating gate
- 4.11. Offset based printing method
- 4.12. Devices demonstrated by Toppan Printing
- 4.13. Electrophoretic display with printed TFT array
- 4.14. Electrophoretic display made with a printed TFT backplane at 200 ppi
- 4.15. Inkjet printing process
- 4.16. Photograph of the printed oxide TFTs on glass substrate
- 4.17. PLED performance data
- 4.18. Lifetime and efficiency
- 4.19. Printing process
- 4.20. UDC printable OLED materials
- 4.21. Printing seen as an area of future growth (presented in June 2014)
- 4.22. Characteristics of OLED production technologies
- 4.23. Development of OLED printing
- 4.24. Comparison of OLED printing versus OLED vapor deposition
- 4.25. Panasonic 4K 56" OLED TV at CES 2013
- 4.26. Sony 3" printed OLED demonstrator at SID 2011
- 4.27. Printing process in 3 steps
- 4.28. Structure of the hybrid printed OLED structure
- 4.29. Pixel structure of the 17" printed OLED display
- 4.30. Development of EL technology 1
- 4.31. Development of EL technology 2
- 4.32. Device structure
- 4.33. Picture of the 65" printed TV
- 4.34. Inkjet printing equipment designed for OLED display production
- 4.35. Kateeva YIELDjet
- 4.36. Improving the T95 lifetime
- 5.1. S-Stripe pixel layout on the Motorola Moto X (left) and the Samsung Galaxy Note 2 (right)
- 5.2. Samsung Galaxy Round and LG G Flex
- 5.3. Concept of foldable phone display
- 5.4. Concept of a rollable phone display
- 5.5. Samsung Galaxy Tab S
- 5.6. The world's first OLED tablet computer
- 5.7. Lenovo X1 Yoga with AMOLED panel
- 5.8. 55" and 77" curved OLED TV by LG
- 5.9. Comparison with a conventional TV
- 5.10. 55-in Crystal LED prototype
- 5.11. Gear Fit smartwatch with 1.84" Curved Super AMOLED (432x128)
- 5.12. Gear Fit curved display
- 5.13. Samsung Gear S and LG G Watch R
- 5.14. Asus ZenWatch with a 1.63" AMOLED display
- 5.15. 1.3" PMOLED in a smartwatch
- 5.16. LG Lifeband Touch with monochrome display
- 5.17. Huawei Talkband B1 with monochrome display
- 5.18. Futaba PMOLED
- 5.19. Flexible display prototype driven by OTFT
- 5.20. Apple Watch at the product launch event in September 2014
- 5.21. Playstation VR
- 5.22. PMOLED display used in Chrysler's Grand Cherokee
- 5.23. PMOLED display used in GM's Chevrolet Corvette
- 5.24. OLED display in the Lexus RX can display graphics and text
- 5.25. Automotive displays from Futaba
- 5.26. Digital rear-view mirror on the Audi R18 race car
- 5.27. BMW M6 OLED display
- 5.28. BMW M Performance Alcantara steering wheel with built-in PMOLED display
- 5.29. AMOLED in automotive
- 5.30. Sony 25" professional monitor
- 5.31. eMagin's microdisplays
- 5.32. Samsung NX30 with a 3" AMOLED display
- 5.33. Microsoft Zune HD with 3.3" display
- 5.34. The original Sony PSP Vita with a 5" OLED display
- 5.35. Game controller with a small display
- 6.1. OLED display market size by segments ($ million)
- 6.2. OLED display market size by segments (M unit)
- 6.3. OLED display market by display type ($ million)
- 6.4. OLED display market by display type (M unit)
- 6.5. Mobile phones ($ million)
- 6.6. Mobile phones (M units)
- 6.7. Tablet/Notebook displays ($ million)
- 6.8. Tablet/Notebook displays (M units)
- 6.9. TV and monitors ($ million)
- 6.10. TV and monitors (M units)
- 6.11. Wearable devices ($ million)
- 6.12. Wearable devices (M units)
- 6.13. Automotive and aerospace ($ million)
- 6.14. Automotive and aerospace (M units)
- 6.15. Industrial/Professional displays ($ million)
- 6.16. Industrial/Professional displays (M units)
- 6.17. Microdisplays ($ millions)
- 6.18. Microdisplays (M units)
- 6.19. Others ($ million)
- 6.20. Others (M units)
- 6.21. CAGR by market segment
- 6.22. OLED market share for each segment as percentage of total market size
- 6.23. Revenue forecast for plastic and flexible OLED displays
- 7.1. Glass transition temperature (Tg) for various plastic substrates
- 7.2. Upper operating temperature
- 7.3. Heat stabilised PET and PEN
- 7.4. Benchmarking based on 8 parameters
- 7.5. FlexUP process for display backplane using a non-sticking debonding layer
- 7.6. Key technologies for Samsung's flexible AMOLED displays
- 8.1. Typical active matrix circuit for LCD, using one TFT and one storage capacitor per pixel
- 8.2. (A) Example of a basic 2T1C circuit. (B) 4T1C circuit implementing voltage compensation
- 8.3. Benchmarking of the semiconductor materials
- 8.4. Improvement in carrier mobility of organic semiconductors over the last 30 years
- 8.5. Organic materials can be rolled over a small radius
- 8.6. Comparison between metal oxide and organic TFTs
- 8.7. Foldable display by SEL and Nokia
- 8.8. Tri-Fold Flexible AMOLED
- 8.9. Historical annual sales from various suppliers of AMOLED and PMOLED
- 8.10. Curved PMOLED display
- 8.11. Film OLED product launch plan
- 8.12. Glass-free OLED film
- 8.13. Flexible PMOLED backplane
- 8.14. Structure of the flexible PMOLED panel
- 9.1. Typical OLED material stack in bottom emission OLED
- 9.2. Function of each layer
- 9.3. Various configurations for OLED materials
- 9.4. Distinction between bottom-emission and top-emission OLED
- 9.5. TADF performance data in litterature
- 9.6. Vapour deposition using fine mesh mesh
- 9.7. Alternatives to FMM
- 9.8. WOLED was initially developed by Kodak
- 9.9. Principles of tandem white OLED
- 9.10. White OLED architecture used in microdisplays
- 9.11. Two-mask display architecture
- 9.12. Simulation results for the two-mask display architecture
- 9.13. New AMOLED pixel architexture
- 9.14. Deposition layout of four sub pixels
- 9.15. Short term solution with Blue Common Layer
- 9.16. Soluble OLED materials from Merck
- 9.17. iPhone 5 (LCD), traditional RGB stripe
- 9.18. Galaxy S3, Pentile S-stripe layout
- 9.19. Galaxy S4, Diamond layout
- 9.20. Galaxy S5 (diamond layout):
- 9.21. Hodogaya business structure
- 9.22. R&D activity of Idemitsu
- 9.23. OLED material production plant, Paju
- 9.24. Current performance of Konica Minolta
- 9.25. Proprietary blue phosphorescent emitter
- 9.26. Priority initiatives by sector
- 9.27. Cheil Industries growth strategy
- 9.28. Cheil's OLED materials sales
- 9.29. Color performance from SFC
- 9.30. Facilities in Korea
- 9.31. UDC presentation slides
- 9.32. UDC historical revenues
- 10.1. Benchmarking different TCF and TCG technologies
- 11.1. OLED and OPV have the most demanding requirements
- 11.2. Schematic diagrams for encapsulated structures a) conventional b) laminated c) deposited in situ
- 11.3. Scanning electron micrograph image of a barrier film cross section
- 11.4. Design compromise for flexible barriers
- 11.5. Lab WVTR achieved (in g/sq.m./day)in research for each of the companies involved in the development of flexible encapsulation solutions
- 11.6. Surge in patent publications
- 11.7. Examples of polymer multi-layer (PML) surface planarization a) OLED cathode separator structure b) high aspect ratio test structure
- 11.8. Vitex multilayer deposition process
- 11.9. SEM cross section of Vitex Barix material with four dyads
- 11.10. Optical transmission of Vitex Barix coating
- 11.11. Edge seal barrier formation by deposition through shadow masks
- 11.12. Three dimensional barrier structure. Polymer is shown in red, and oxide (barrier) shown in blue
- 11.13. Schematic of flexible OLED with hybrid encapsulation
- 11.14. Corning's Flexible glass with protective tabbing on the edges
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